Restoration – T1 Bus Samba Deluxe – Brazil 1975 – Ref. S008

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Restoration – T1 Bus Samba Deluxe – Brazil 1975 – Ref. S008

Watch this Samba bus take shape through our extensive photo documentation.

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Stage 1: Arrival 

Here´s another Bus ready for the workshop. In a few months this will be a brand new Samba Bus! This bus was a really great base for a restoration. A rare find that will save us time when doing the metal work.

Stage 2: Stripping

Sandblasting and sanding the bus down to the metal for future stages.

Stage 3: Protection

After the stripping phase is done, the bus receives a rust protection coat for the remainder of the restoration to inhibit rust spots.

Stage 4: Undercarriage Metalwork

Our team works on changing all the cross-members. The Bus is supported by bars to ensure the outer shell does not lose its shape.

Stage 5: Floors

Now we are making some headway. After strengthening the undercarriage we can start laying the cross-members and get the floors fitted. As this bus was in great shape before the restoration all phases are moving along quite quickly.

Stage 6: Front Doors (Video)

The front doors must be meticulously restored as there are no longer any parts in production. This part really sets apart the professionals from the amateurs.

Watch on YouTube

Stage 7: Motor Compartment

This bus was in very good shape and the motor compartment needed to restored rather than replaced.

Phase 8: Metal Aligning (Video)

Instead of changing all the metal, we try to repair and align what has not yet been completely destroyed.

Watch on YouTube

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